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• Production monitoring - tracing completion of orders in real time, gathering data for optimization of and accounting for production, analysis of efficiency at individual production phases, systematic quality control and maintaining the effect on qualitative parameters of manufactured product
• Production supply - reducing stoppages due to shortage of materials (raw materials or semi-finished products), improving quality by supplying appropriate materials for production
• Track & trace - possibility of tracing goods in the entire logistic chain, compliance with the GS1 system (EAN/UCC), organizing the system of marking logistic units

In order to fulfill three basic tasks, which need to be accomplished for an enterprise to achieve success, it is necessary to appropriately manage production processes. These tasks include:

• Ensuring quality in production processes - ensures that Customer will receive a product of expected, guaranteed quality
• Effective management of production orders - ensures that a product will be manufactured and delivered on time
• Control of production costs - enables cost control and optimization.

Effective fulfillment of these tasks is impossible without precise tracing and controlling of the stages of production processes. This requires information about production process which is detailed enough for the system of controlling production stages. Such information says:

• Who (worker/shift/team) manufactured
• Where (plant/post/section)
• When (date, time)
• By means of what (machines, tools)
• From what (raw materials, semi-finished products)
• What (product/semi-finished product)
• How (processing)
• Time scale.

A lot of such data is often gathered in paper form (operation card, shop guides, etc.). Entering it into the system carries the risk of errors occurring during this process, and consumes workers’ time. In certain branches of production, the amount of data that should be registered is so huge that it is virtually impossible to register it manually. The question arises whether it is possible to quickly and reliably register a huge amount of data, to combine it into a coherent whole, and to enable further processing of this data in order to manage production, control quality, or conduct analyses. Is it possible to use this data in logistic areas to ensure proper cooperation of raw material warehouses (ensuring continuity of supplies to production line), or finished product warehouses (production planning, optimization of logistic costs) with production?

• Production monitoring
  • Automatic, semi-automatic or manual registration of events at the production
  • Registration and visualization of production order status
  • Egistration of production stages
  • Gathering data from the course of production process
  • Reporting basic indicators (worktime, downtime, progress of order fulfillment) and efficiency
• Production supply
  • Ensuring continuity of supplies of materials to production line
  • Visualization of an order directly in a warehouse
  • Generating documents concerning issuance of goods and linking them with orders
  • Monitoring the progress of order fulfillment

• Processing warehouse documents
  • Linking warehouse operations with production orders
• Track & Trace
  • Forming logistic units (defining pallet composition)
  • Manual and automatic printing of logistic labels
  • Reporting the origin of logistic unit

Our solutions are designed for any production company, regardless of branch in which it operates. They can be quickly adapted to the needs of Customer and implemented in stages in order to minimize the effect on current processes carried out in an enterprise.

The system for production monitoring, responsible for completeness of the data gathered, can enforce entering certain information at a given stage of production process, and make the actual functioning of production system conditional on dynamic data gathered in real time. It can be deeply integrated with industrial equipment systems, with two-way information communication. On the other hand, the system for production tracing is integrated with systems of ERP class (Enterprise Resource Planning), MRP/MRP II (Material requirements / Manufacturing Resource Planning), or WMS (Warehouse Management System). Its functionality allows to use modern technologies (e.g. automatic identification) to register and supervise processes in an enterprise, and consequently to extend the functionality of management systems.